TENSOR
All Case Studies
PowerCell Technologies

High-Capacity EV Battery Production

Scaling EV battery production with FLOW COAT high-speed electrode coating technology.

100m/min
Coating Speed
±2μm
Thickness Uniformity
<1 PPM
Defect Rate

01The Challenge

Coating lithium-ion battery electrodes at 100m/min with uniform 50μm thickness to maximize energy density while preventing defects that cause thermal runaway.

02The Solution

Deployed FLOW COAT precision coating line with slot-die technology and real-time thickness monitoring, achieving six-sigma quality at production speed.

03The Results

Coating Speed
100m/min
Thickness Uniformity
±2μm
Defect Rate
<1 PPM
"

FLOW COAT enabled us to scale from pilot to gigafactory production without compromising quality. Our battery performance is industry-leading.

Jennifer Wu
VP Manufacturing, PowerCell Technologies
PowerCell Technologies

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