TENSOR
All Case Studies
HydroGen Systems

Composite Hydrogen Storage Tanks

Revolutionizing hydrogen storage with HELIX WIND precision composite winding for fuel cell applications.

700 bar
Pressure Rating
35%
Weight Reduction
4x
Production Rate

01The Challenge

Manufacturing Type IV hydrogen storage tanks for fuel cell vehicles required perfect fiber orientation at 700 bar pressure rating with zero defects.

02The Solution

Deployed HELIX WIND automated filament winding system with laser-guided placement and real-time tension monitoring, achieving consistent wall thickness and fiber alignment.

03The Results

Pressure Rating
700 bar
Weight Reduction
35%
Production Rate
4x
"

HELIX WIND transformed hydrogen storage from a bottleneck to a competitive advantage. Our tanks are lighter and safer than ever.

Dr. Yuki Tanaka
Chief Engineer, HydroGen Systems
HydroGen Systems

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