TENSOR
All Case Studies
BioMed Solutions

Precision Hip Implant Manufacturing

Achieving surgical-grade precision for custom titanium hip implants using FUSION CORE multi-axis milling.

Ra 0.2μm
Surface Finish
±1μm
Tolerance
99.8%
Patient Fit

01The Challenge

Producing patient-specific titanium hip implants with sub-micron surface finish requirements for osseointegration.

02The Solution

Utilized FUSION CORE's 5-axis precision milling with cryogenic cooling to achieve 0.001mm tolerances on complex organic geometries.

Machine Deployed

FUSION CORE

Series Sigma · Precision & Tolerance

View Machine

03The Results

Surface Finish
Ra 0.2μm
Tolerance
±1μm
Patient Fit
99.8%
"

The precision we achieve with FUSION CORE has directly improved patient outcomes. Rejection rates dropped to near-zero.

Dr. Aisha Patel
Director of R&D, BioMed Solutions
BioMed Solutions

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